GAS COMPRESSOR : OPERATION, MAINTENANCE & TROUBLESHOOTING

Training Syllabus:
GAS COMPRESSOR :
OPERATION, MAINTENANCE & TROUBLESHOOTING

TRAINING OBJECTIVE :
After completion of the course, the participants should be able to describe and demonstrate thoroughly of gas-compressors. Identify component by names, operation, maintenance and inspection. Describe the proper care, removal alignment and installation of gas-compressors and their accessories.

WHO SHOULD ATTEND THIS TRAINING ? :
Gas-compressor operator, supervisor, and to whom may concern in gas-compressor operation and maintenance.

TRAINING MATERIAL OUTLINE :
1. Fundamental of fluid mechanics and thermodynamic
a. Properties of fluids
b. Measurement unit
c. Basic of fluids dynamic
d. Energy losses in pipe installation
e. The gas Laws
f. Specific Heat
g. Compression process
 Isothermal
 Adiabatic
 Polytrophic
h. Compression Work
i. Multistage compression
2. Pressure loss at gas pipe installation
a. Definition and accuracy
b. Factors to estimate friction loss
c. Pressure gradient in pipe
 General equation of various gas
 Natural gas piping equation
 Vacuum piping equation
d. Fitting pressure loss
e. Flexible pipe pressure loss
3. Fundamental theory of compressor
a. Compressor development history
b. Compressor classification
c. Compressor work cycle
 Theoretic cycle
 Semi theoretic cycle
 Actual cycle
d. Centrifugal compressor
e. Head, losses and efficiency
f. Characteristic at each speed
g. Compressor installation
4. Dynamic Compressor
a. Performance & condition definition
b. Type of centrifugal compressor
 High casing
 Horizontal split casing
 Vertical split casing
c. Package assembly
d. Multi casing unit
e. Centrifugal compressor application
f. Characteristic of centrifugal compressor
g. General detail of centrifugal compressor
 Impeller
 Diaphragm
 Inter stage packing
 Rotor assembly
 Casing
 Journal and thrust bearing
 Shaft seals
 Seal and lubrication system
 Gas cooling
h. Pressure ratio and centrifugal characteristic curve
i. Control of capacity
 Load curve
 Control method
 Surge control
 Parallel operation
 Unloading start
j. Inner gear air centrifugal compressor
 Modulation pressure control
 Dual step capacity control
 Auto dual control
k. Axial flow compressor
5. Positive Compressor
a. Application of theory
 Reciprocating compressor
 Clearance control
 Clearance control and variable compression ratio
 Effect of heat specific ratio to horse power
 Peak horse power and break horse power
 Effect of compressibility
 Effect of altitude
b. Reciprocating compressor
 Definition
 Characteristic
 Classification
 Cylinder
 Valve
 Cylinder cooling
 Non-cooled cylinder
 Air cooling cylinder
 Capacity control
 Manual control
 Main automatic control
 Load depletion to start
 Types of control
 Constant speed control
 Suction side throttling
 Variable speed control
6. Installation, operation and maintenance
a. Installation
 Placement
 Suction condition
 Foundation
 Piping
 Electric cabling
b. Field testing
 Commissioning
 Running test
c. Operation
 Responsibility
 Recording
 Cleaning
 Lubrication
 Safety
 Initial start
 Capacity control
 Spare parts
 Trouble shooting
d. Inspection and maintenance
 Preventive maintenance
 Predictive maintenance

VENUE : Kagum Group Hotel Bandung (Golden Flower, Banana Inn, Serela, Gino Feruci), Amaroossa Hotel, Noor Hotel, Grand Setiabudi Hotel, dll

TRAINING DURATION : 4 days

TRAINING TIME :

INVESTMENT PRICE/PERSON :
1. Rp 8.750.000/person (full fare) or
2. Rp 8.500.000/person (early bird, payment 1 week before training) or
3. Rp 8.250.000/person (if there are 3 or more participants from the same company)

FACILITIES FOR PARTICIPANTS:
1. Training Module
2. Flash Disk contains training material
3. Certificate
4. Stationeries: NoteBook and Ballpoint
5. T-Shirt
6. Backpack
7. Training Photo
8. Training room with full AC facilities and multimedia
9. Lunch and twice coffeebreak everyday of training
10. Qualified instructor