GAS COMPRESSOR : OPERATION, MAINTENANCE & TROUBLESHOOTING

Training Syllabus:
GAS COMPRESSOR :
OPERATION, MAINTENANCE & TROUBLESHOOTING

TRAINING OBJECTIVE :
After completion of the course, the participants should be able to describe and demonstrate thoroughly of gas-compressors. Identify component by names, operation, maintenance and inspection. Describe the proper care, removal alignment and installation of gas-compressors and their accessories.

WHO SHOULD ATTEND THIS TRAINING ? :
Gas-compressor operator, supervisor, and to whom may concern in gas-compressor operation and maintenance.

TRAINING MATERIAL OUTLINE :

1. Fundamental of fluid mechanics and thermodynamic
   • Properties of fluids
   • Measurement unit
   • Basic of fluids dynamic
   • Energy losses in pipe installation
   • The gas Laws
   • Specific Heat
   • Compression process
     • Isothermal
     • Adiabatic
     • Polytrophic
   • Compression Work
   • Multistage compression
2. Pressure loss at gas pipe installation
   • Definition and accuracy
   • Factors to estimate friction loss
   • Pressure gradient in pipe
     • General equation of various gas
     • Natural gas piping equation
     • Vacuum piping equation
   • Fitting pressure loss
   • Flexible pipe pressure loss
3. Fundamental theory of compressor
   • Compressor development history
   • Compressor classification
   • Compressor work cycle
     • Theoretic cycle
     • Semi theoretic cycle
     • Actual cycle
   • Centrifugal compressor
   • Head, losses and efficiency
   • Characteristic at each speed
   • Compressor installation
4. Dynamic Compressor
   • Performance & condition definition
   • Type of centrifugal compressor
     • High casing
     • Horizontal split casing
     • Vertical split casing
   • Package assembly
   • Multi casing unit
   • Centrifugal compressor application
   • Characteristic of centrifugal compressor
   • General detail of centrifugal compressor
     • Impeller
     • Diaphragm
     • Inter stage packing
     • Rotor assembly
     • Casing
     • Journal and thrust bearing
     • Shaft seals
     • Seal and lubrication system
     • Gas cooling
   • Pressure ratio and centrifugal characteristic curve
   • Control of capacity
     • Load curve
     • Control method
     • Surge control
     • Parallel operation
     • Unloading start
   • Inner gear air centrifugal compressor
     • Modulation pressure control
     • Dual step capacity control
     • Auto dual control
   • Axial flow compressor
5. Positive Compressor
   • Application of theory
     • Reciprocating compressor
     • Clearance control
     • Clearance control and variable compression ratio
     • Effect of heat specific ratio to horse power
     • Peak horse power and break horse power
     • Effect of compressibility
     • Effect of altitude
   • Reciprocating compressor
     • Definition
     • Characteristic
     • Classification
     • Cylinder
     • Valve
     • Cylinder cooling
     • Non-cooled cylinder
     • Air cooling cylinder
     • Capacity control
     • Manual control
     • Main automatic control
     • Load depletion to start
     • Types of control
     • Constant speed control
     • Suction side throttling
     • Variable speed control
6. Installation, operation and maintenance
   • Installation
     • Placement
     • Suction condition
     • Foundation
     • Piping
     • Electric cabling
   • Field testing
     • Commissioning
     • Running test
   • Operation
     • Responsibility
     • Recording
     • Cleaning
     • Lubrication
     • Safety
     • Initial start
     • Capacity control
     • Spare parts
     • Trouble shooting
   • Inspection and maintenance
     • Preventive maintenance
     • Predictive maintenance

VENUE : Kagum Group Hotel Bandung (Golden Flower, Banana Inn, Serela, Gino Feruci), Amaroossa Hotel, Noor Hotel, Grand Setiabudi Hotel, dll

TRAINING DURATION : 4 days

TRAINING TIME :

INVESTMENT PRICE/PERSON :

• Rp 8.750.000/person (full fare) or
• Rp 8.500.000/person (early bird, payment 1 week before training) or
• Rp 8.250.000/person (if there are 3 or more participants from the same company)

FACILITIES FOR PARTICIPANTS:

1. Training Module
2. Certificate
3. Stationeries: NoteBook and Ballpoint
4. T-Shirt
5. Tumbler & Goody Bag
6. Training Photo
7. Training room with full AC facilities and multimedia
8. Lunch and twice coffeebreak everyday of training
9. Qualified instructor