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INTERNAL AND EXTERNAL CORROSION CONTROL AND MONITORING FOR PIPELINE AND SURFACE FACILITY

Training Syllabus:
INTERNAL AND EXTERNAL CORROSION CONTROL AND MONITORING FOR PIPELINE AND SURFACE FACILITY

INTRODUCTION :
This course focuses on corrosion – from either internal or external source – and its potential problem, and the protection methods to stop or control them. Review on corrosion and technique by which it can be identified, monitored and controlled will be given in detail. Active participation is encouraged through case studies and examples especially on the use of painting and coatings, transformer-rectifier of impressed current, magnesium, zinc and alum sacrificial anodes for external protection, and the injection of corrosion inhibitors and biocides for internal corrosion control.

PRE-REQUISITE :
NONE. No previous training in corrosion control is required. However, to gain the most from this course, a basic understanding of physics, chemistry and basic unit operations will be helpful.

TRAINING MATERIAL OUTLINE :
1. Review of oil & gas surface production facility and operations.
2. Review of metallic materials used in surface production facility and pipelines and the corrosion problem usually happen.
3. Case studies and examples of oil & gas material failure caused by corrosion from internal and external source.
4. Uniform, galvanic and localized corrosion failures.
5. Internal corrosion of pipeline, vessel and processing equipment caused by sour component, H2S, CO2, organic acid, brine, and the SRB (sulfate reducing bacteria).
6. External corrosion of underground, underwater and under-seawater pipeline and structure caused by impurities in soil and water environment.
7. External corrosion of topside structure caused by marine atmosphere.
8. Basic electrochemistry of corrosion process, Ohm’s law and the corrosion rate.
9. Corrosion control and prevention with painting & coatings and the cathodic protection.
10. Measurement of corrosion potential and corrosion current.
11. Protection with sacrificial anode and impressed current.
12. Understanding NACE Standard RP-01-69 to stop external corrosion attack.
13. Requirement, design and criteria of cathodic protection.
14. Sacrificial anode specification, installation and construction.
15. Testing, monitoring, and inspection of cathodic protection.
16. Inspection and maintenance of transformer-rectifier and sacrificial anode.
17. Field test, measurement techniques and instrument.
18. Data recording and evaluation of cathodic protection system.
19. Case studies of corrosion control and prevention with cathodic protection.
20. Internal corrosion problem in the pipeline and surface facility.
21. Oil/gas/water fluid properties and the corrosion tendency.
22. Deterioration by H2S, CO2, and acidic corrosive components.
23. Pipeline leakage and rupture by microbial induced corrosion.
24. Corrosion caused by SRB and the pitting mechanism.
25. Corrosion caused by oxygen penetration.
26. Examples and case studies of equipment corrosion damage and pipeline leakage.
27. Understanding NACE Standard RP-0775 for internal corrosion control and monitoring.
28. Practical internal corrosion monitoring methods.
29. Access fittings, corrosion coupon and corrosion probes.
30. Practical internal corrosion control and prevention methods.
31. Internal corrosion control with inhibitors and the selection of suitable corrosion inhibiting chemicals.
32. Dosage and injection methods of corrosion inhibitors.
33. SRB control with biocides and the selection of suitable and low risk biocide formula.
34. Dosage and injection methods of biocides.
35. Oxygen control by de-aeration and chemical injection, and the selection of suitable oxygen scavenger chemicals.
36. Dosage and injection methods of oxygen scavenger.
37. Safety in the use of chemicals for internal corrosion prevention.
38. Review of gas dehydration process and operations.
39. Internal corrosion problem in glycol contactor (dehydration) unit.
40. Method and materials use to control the corrosiveness of rich glycol solution.
41. Review of amine sweetening process and operations.
42. Internal corrosion problem in amine sweetening unit.
43. Method and materials use to control the corrosiveness of rich amine solution.
44. Examples and case studies of internal corrosion control

WHO SHOULD ATTEND THIS TRAINING ? :
a. Anyone who needs to recognize corrosion and understand its devastating potential, especially as it relates to his or her area of responsibility, in oil and gas surface production facility and pipelines.
b. Anyone involved in combating and controlling corrosion from internal and external source.
c. Technicians and field operators and engineers of any discipline.
d. Onshore / offshore facility and pipeline cathodic protection inspectors.
e. Onshore / offshore structure painting and coating applicators and inspectors.
f. Amine sweetening, glycol dehydration and gas processing plant operators.
g. Beginners who interested in.

VENUE : Kagum Group Hotel Bandung (Golden Flower, Banana Inn, Serela, Gino Feruci), Amaroossa Hotel, Noor Hotel, Grand Setiabudi Hotel, dll

TRAINING DURATION : 4 days

TRAINING TIME :

Januari 2024Februari 2024Maret 2024April 2024
2 - 5 Januari 20245 - 8 Februari 20244 - 7 Maret 20241 - 4 April 2024
8 - 11 Januari 202412 - 15 Februari 202412 - 15 Maret 202422 - 25 April 2024
15 - 18 Januari 202419 - 22 Februari 202418 - 21 Maret 202429 April – 2 Mei 2024
22 - 25 Januari 202426 - 29 Februari 202425 - 28 Maret 2024 
29 Jan – 1 Feb 2024   
    
Mei 2024Juni 2024Juli 2024Agustus 2024
6 - 9 Mei 20243 - 6 Juni 20241 - 4 Juli 20245 - 8 Agustus 2024
13 - 16 Mei 202410 - 13 Juni 20248 - 11 Juli 202412 - 15 Agustus 2024
20 - 23 Mei 202419 - 22 Juni 202415 - 18 Juli 202419 - 22 Agustus 2024
27 - 30 Mei 202424 - 27 Juni 202422 - 25 Juli 202426 - 29 Agustus 2024
  29 Juli – 1 Agus 2024 
    
September 2024Oktober 2024November 2024Desember 2024
2 - 5 September 20241 - 4 Oktober 20244 - 7 November 20242 - 5 Desember 2024
9 - 12 September 20247 - 10 Oktober 202411 - 14 November 20249 - 12 Desember 2024
16 - 19 September 202414 - 17 Oktober 202418 - 21 November 202416 - 19 Desember 2024
23 - 26 September 202421 - 24 Oktober 202425 - 28 November 2024 
 28 - 31 Oktober 2024  

INVESTMENT PRICE/PERSON :
1. Rp 8.950.000/person (full fare) or
2. Rp 8.750.000/person (early bird, payment 1 week before training) or
3. Rp 8.500.000/person (if there are 3 or more participants from the same company)

FACILITIES FOR PARTICIPANTS :
1. Training Module
2. Flash Disk contains training material
3. Certificate
4. Stationeries: NoteBook and Ballpoint
5. T-Shirt
6. Backpack
7. Training Photo
8. Training room with full AC facilities and multimedia
9. Lunch and twice coffeebreak everyday of training
10. Qualified instructor