ROOT CAUSE FAILURE ANALYSIS (RCFA)

Training Syllabus:
ROOT CAUSE FAILURE ANALYSIS (RCFA)

TRAINING INTRODUCTION:
Reliability engineering and predictive maintenance have two major objectives: preventing catastrophic failure of critical plant production systems and avoiding deviations from acceptable performance levels that result in personal injury, environmental impact, capacity loss, or poor product quality. Unfortunately, these events will occur no matter how effective the reliability program. Therefore, a viable program must include a process for fully understanding and correcting the root causes that lead to events having an impact on plant performance. The course gives a logical approach to problem solution. The method can be used to accurately define deviations from acceptable performance levels, isolate the root causes of equipment failures, develop cost-effective corrective actions that prevent recurrence. This set is a practical, step-by-step guide for evaluating most recurring and serious incidents that may occur in a plant. The purpose of RCFA & FMEA is to resolve problems that affect plant performance. It should be an attempt to fix blame for the incident. The use of RCFA & FMEA should be carefully scrutinized before undertaking a full investigation because of the high cost associated with performing such an in depth analysis.

TRAINNG MATERIAL OUTLINE :
1. General analysis techniques: FMEA, FTA, CEA, SEA
2. Root cause failures analysis (RCFA) methodology
3. Safety related Issues
4. Regulatory compliance issues
5. Process performance
6. Equipment design evaluation guide
7. Equipment troubleshooting guide
8. Equipments: Pump, Fans, Conveyors, compressors, mixer and agitators, dust collector, process rolls, gearboxes, steam traps, inverter, control valves, seals and packing
9. Six Thinking Hats Approach
10. RCFA Practical
11. RCFA Class Simulation

CLASSROOM/DEMONSTRATION/LABORATORY EXERCISE:
a. Study Case
b. Simulation

VENUE : Kagum Group Hotel Bandung (Golden Flower, Banana Inn, Serela, Gino Feruci), Amaroossa Hotel, Noor Hotel, Grand Setiabudi Hotel, dll

TRAINING DURATION : 4 days

TRAINING TIME :

INVESTMENT PRICE/PERSON :
1. Rp 8.750.000/person (full fare) or
2. Rp 8.500.000/person (early bird, payment 1 week before training) or
3. Rp 8.250.000/person (if there are 3 or more participants from the same company)

FACILITIES FOR PARTICIPANTS :
1. Training Module
2. Flashdisk contain training material
3. Certificate
4. NoteBook and Ballpoint
5. T-Shirt
6. Backpack
7. Training Foto
8. Training room with full ac facilities and multimedia
9. Lunch and twice coffee break everyday of training
10. Qualified Instructor