TRAINING PREVENTIVE MAINTENANCE

Preventive Maintenance and Predictive Maintenance merupakan suatu sistem pemeliharaan yang sangat handal untuk mencegah terjadinya masalah atau kerusakan mendadak yang mungkin terjadi pada peralatan/peralatan pabrik. Gangguan yang terjadi secara tiba-tiba merupakan hal yang sangat potensial menimbulkan kerugian besar dalam proses produksi. Dampak dari permasalahan ini adalah tidak tercapainya target produksi, kurangnya personel, ketidaksiapan suku cadang, dan lain-lain. Sistem penerapan pemeliharaan preventif dan prediktif dimulai dari penyusunan standar, perencanaan kegiatan, pengawasan pelaksanaan, dan yang pada akhirnya adalah evaluasi. dan menganalisis hasil pemeliharaan.

Berikut merupakan manfaat mengikuti training preventive maintenance:

1. Mengembangkan, melaksanakan dan mengawasi program pemeliharaan preventif dan prediktif
2. Menghemat waktu, uang dan sumber daya perusahaan dengan menggunakan teknik dan metode yang canggih untuk mengoptimalkan efektifitas pemeliharaan.
3. Mencegah kerusakan peralatan dan perkakas perusahaan serta memperpanjang masa pakai mesin.
4. Mengurangi waktu henti
5. Meningkatkan keuntungan

A. Why Preventive & Predictive Maintenance

1. Apprising maintenance performance and effectiveness
2. Typical maintenance controls
3. Reactive maintenance
4. Anticipative maintenance
5. Ascertainment of equipment condition
6. The need for preventive maintenance
7. Why preventive maintenance
8. Preventive Predictive maintenance objectives
9. Preventive Predictive maintenance prerequisites
10. Preventive maintenance feasibility analysis
11. Policies
12. PM program functions
13. Cost impact
14. Saving potential

B. Developing the Preventive Predictive Maintenance Program

1. Assignment of organizational responsibilities typical maintenance functional assignments operational concepts 
2. Equipment to be included 
3. Equipment inventory sheet – examples 
4. Equipment numbering concepts 
5. The PM work order 
6. Developing the inspection sheet 
7. ECS rating sheet as cross reference 
8. Sample of equipment components 
9. Spare parts and material needs 
10. Inspection sheet examples 
11. Determining the frequency cycle 
12. Frequency cycle examples 
13. Scheduled frequency overview 
14. Developing job safety practices – typical examples 
15. Considering manual versus computerization 
16. Predictive maintenance can determine maintenance requirement 
17. Predictive maintenance and its applied techniques as part of the PM program 
18. Vibration analysis 
19. Wear particle analyzing
20. Thermography

C. IMPLEMENTATION OF PREVENTIVE MAINTENANCE PROGRAM

1. Job planning
2. The planning function
3. Planning, Service to do
4. Job planning prerequisite
5. Planners qualifications
6. Duties and responsibilities of planners
7. The hob package
8. Line supervisors qualifications
9. Planning permits Us, to forecast, communicate and measure
10. What job should be planned
11. Time required to perform work…labor content
12. Standard defined
13. Consistency of estimating
14. Estimating methods
15. Work backlog
16. Scheduling of maintenance work
17. PERT and CPM as scheduling tools
18. Loading of the PM work order
19. Load leveling
20. Weekly scheduling
21. Manpower requirements forecasting
22. Forecasting by crew
23. Forecasting by department
24. Weekly schedule – Computer and manual example
25. Training of personne

D. CONTROLLING THE PREVENTIVE PREDICTIVE MAINTENANCE PROCESS

1. Preventive maintenance administration
2. Planned maintenance
3. Special tools and equipment
4. Service user coordination
5. Equipment availability
6. Service user notification – examples
7. Automotive notification – examples
8. Control reporting
9. What should be included
10. Schedule for supervisor
11. Schedule for supervisor service user
12. Overdue for maintenance and service user
13. Missed PM report for maintenance and service user
14. Complete PM’s
15. Summary report of all PM’s completed
16. Listing of all PM’s set-up in program
17. Planning and scheduling index example
18. Assurance of work performed
19. Conformance and auditing
20. Feedback evaluation/corrective action cycle

E. EXAMINING RESULTS

1. Effectiveness of the preventive maintenance program
2. Refining the PM program
3. 3Correlating preventive maintenance to breakdown maintenance
4. Measuring and appraising the PM program
5. Equipment history
6. Analyzing equipment failures
7. Some relevant maintenance control indices

F. APPLICATION EXERCISE

1. How to organize, develop and implement a successful preventive maintenance program summary
2. Adapting the PM concept at your location
3. Hands-on exercise

Kursus khusus ini dirancang untuk manajer, supervisor, insinyur, planer, mandor, dan teknisi. Juga bagi mereka yang berada di divisi operasi, teknik dan pembelian dan ingin memperoleh pemahaman tentang bagaimana kualitas fungsi pemeliharaan mempengaruhi fungsinya.